About Crushing Conveyor System
Crushing conveyor system is a specialized mechanical setup designed for the efficient processing of bulk materials in industries such as mining, quarrying, and construction. It consists of a series of conveyors, crushers, screens, and other equipment working together to crush and separate raw materials into smaller, more manageable sizes. The crushing conveyor system allows for the continuous flow of material, reducing manual handling and improving productivity. It is commonly used for the processing of aggregates, minerals, ores, and other solid materials, providing an essential solution for various crushing and screening applications.
Engineered for Heavy-Duty PerformanceThe CCS-180/200 Crushing Conveyor System stands out for its robust construction using reinforced mild steel channel sections and heavy-duty alloy steel rollers. Designed to withstand continuous, high-capacity workloads, it operates reliably around the clock, transporting materials such as stone, minerals, coal, and aggregates with ease. Its powerful electric motor drive and advanced safety features ensure optimal performance in demanding industrial environments.
Tailored for Versatile ApplicationsWith customizable belt widths (600/800/1000 mm), variable speed up to 2 m/s, and adjustable conveyor inclination up to 25, this system adapts to a variety of material handling needs. Operators can set cleat heights as required for specific applications, making it suitable for both standard and specialized conveyance tasks. Its PLC-based automatic controls simplify operation and minimize manual intervention.
Safety and Maintenance SimplifiedThe CCS-180/200 places a strong emphasis on operator safety and ease of maintenance. It incorporates a pull-cord emergency stop, CE & IS certified standards, dust protection with covers and extraction ports, and an automatic chain lubricator. Maintenance tasks are streamlined, featuring tool-free belt replacement and easy-access design, underpinning the systems high uptime and reduced operating costs.
FAQs of Crushing Conveyor System:
Q: How does the Crushing Conveyor System handle dust and noise control during operation?
A: The system is equipped with dust covers and extraction ports to effectively minimize airborne particles, ensuring cleaner workspaces. It also features heavy-duty construction and high-quality bearings, which help maintain operational noise levels below 72 dB, providing a quieter and safer environment.
Q: What materials can be transported using this conveyor system?
A: This conveyor system is designed for versatile usage, efficiently transporting stone, minerals, coal, aggregates, and similar bulk materialsmaking it suitable for mining, quarrying, and mineral processing industries.
Q: When is maintenance required, and how is it performed on this conveyor system?
A: Routine maintenance is made easy with tool-free belt replacement and accessible components. The sealed roller bearings and automatic chain lubricator further reduce maintenance intervals. Operators should follow scheduled inspections, especially during continuous 24/7 operation, to ensure optimal performance and longevity.
Q: Where should the Crushing Conveyor System be installed for optimal performance?
A: For best results, the system should be installed on a level, bolted foundation as per installation guidelines. It is designed to operate efficiently in environments with up to 95% non-condensing humidity and temperatures ranging from -10C to 60C.
Q: How is the conveyor system controlled and operated?
A: The conveyor runs on a motor-driven, automatic system governed by a user-friendly PLC control unit. Operators can adjust speed up to 2 m/s, set conveyor inclination up to 25, and monitor emergency systems such as the pull-cord stop switch for safety.
Q: What are the key benefits of using this conveyor system in industrial applications?
A: Key advantages include heavy-duty durability, high capacity (up to 200 TPH), quiet operation, easy maintenance, custom configurability, reliable dust control, and adherence to stringent CE & IS safety standards. These features collectively provide high efficiency and reduced downtime.